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 Board 4s SKYPERTM 32 - Technical Explanations
Evaluation Board 4s SKYPERTM 32
Technical Explanations
Revision 02 Status: evaluation board
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------This Technical Explanation is valid for the following parts: part number L6100160 Related documents: title Technical Explanations SKYPERTM 32 Prepared by: Markus Hermwille -------------------------------------------------------------------------------------------------------------------------------------------------------------------------version Rev04 type Board 4s SKYPERTM 32 date code (YYWW) 0522
Content Disclaimer................................................................................................................................................................ 2 Application and Handling Instructions...................................................................................................................... 3 Further application support...................................................................................................................................... 3 General Description................................................................................................................................................. 3 Dimensions.............................................................................................................................................................. 4 Component Placement Layout ................................................................................................................................ 4 PIN Array ................................................................................................................................................................. 5 Setting Dynamic Short Circuit Protection................................................................................................................. 6 Collector Series Resistance..................................................................................................................................... 6 Adaptation Gate Resistors....................................................................................................................................... 6 Boost Capacitors ..................................................................................................................................................... 7 Temperature Signal ................................................................................................................................................. 7 Mounting Notes ....................................................................................................................................................... 7 Schematics .............................................................................................................................................................. 8 Layouts.................................................................................................................................................................... 9 Parts List ................................................................................................................................................................. 9
Information furnished in this document is believed to be accurate and reliable. However, no representation or warranty is given and no liability is assumed with respect to the accuracy or use of such information. Furthermore, this technical information specifies semiconductor devices but promises no characteristics. No warranty or guarantee expressed or implied is made regarding delivery, performance or suitability. Specifications mentioned in this document are subject to change without notice. This document supersedes and replaces all information previously supplied and may be supersede by updates.
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Board 4s SKYPERTM 32 - Technical Explanations
Disclaimer In accordance with SEMIKRON's quality procedures, we hereby notify you that the Evaluation Board 4s SKYPERTM 32 should be considered as evaluation products only. Evaluation products are experimental products and are therefore only intended for device evaluation. SEMIKRON does not represent or guarantee that a final version will be made available after device evaluation. Evaluation products are subject to the change service. Although evaluation products have been manufactured using processes and procedures representative of final production, they have not been subjected to all of our normal quality audits and controls. Additionally, neither the product nor the manufacturing processes may have passed our internal qualification procedures. IMPORTANT: The evaluation boards are supplied without warranty of any kind, expressed, implied of statutory, including but not limited to, any implied warranty of merchantability of fitness for a particular purpose. Credit or replacement for evaluation products that fail to function will not be given nor will a failure analysis be performed. There is no entitlement to technical support for evaluation products. Claims for damages and reimbursement of expenses on the part of the undersigned customer shall be excluded, regardless of the legal cause, especially claims in contract and in tort. The liability exclusions shall not apply in cases of liability independent of the question of blame or negligence, especially claims under the German Product Liability Act in cases of wilful intent, gross negligence, or injury to life, limb or health and on account of a breach of major contractual obligations. Compensation for failure to comply with major contractual obligations shall be limited, however, to typical, foreseeable damages, unless wilful intent or gross negligence applies, or on account of liability for injury to life, limb or health. Any change in the burden of proof to the detriment of the undersigned customer shall not be associated with the aforesaid rulings FOR SAFETY REASONS THE CUSTOMER IS NOT ALLOWED TO SELL EVALUATION PRODUCTS TO ANY END CUSTOMER OR ANY OTHER THIRD PARTY. If the customer fails not to sell the evaluation products to any end customer or any other third party, then the customer shall indemnify SEMIKRON against all claims by the concerned end customer or third party in respect of any loss, damage or injury arising from the aforesaid reason.
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Board 4s SKYPERTM 32 - Technical Explanations
Please note: All values in this technical explanation are typical values. Typical values are the average values expected in large quantities and are provided for information purposes only. These values can and do vary in different applications. All operating parameters should be validated by user's technical experts for each application.
Application and Handling Instructions Please provide for static discharge protection during handling. As long as the hybrid driver is not completely assembled, the input terminals have to be short-circuited. Persons working with devices have to wear a grounded bracelet. Any synthetic floor coverings must not be statically chargeable. Even during transportation the input terminals have to be short-circuited using, for example, conductive rubber. Worktables have to be grounded. The same safety requirements apply to MOSFET- and IGBT-modules. Any parasitic inductances within the DC-link have to be minimised. Over-voltages may be absorbed by C- or RCD-snubber networks between main terminals for PLUS and MINUS of the power module. When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and load current in the beginning and to increase these values gradually, observing the turn-off behaviour of the free-wheeling diode and the turn-off voltage spikes generated across the IGBT. An oscillographic control will be necessary. Additionally, the case temperature of the module has to be monitored. When the circuit works correctly under rated operation conditions, short-circuit testing may be done, starting again with low collector voltage. It is important to feed any errors back to the control circuit and to switch off the device immediately in failure events. Repeated turn-on of the IGBT into a short circuit with a high frequency may destroy the device. The inputs of the hybrid driver are sensitive to over-voltage. Voltages higher than VS +0,3V or below -0,3V may destroy these inputs. Therefore, control signal over-voltages exceeding the above values have to be avoided. The connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the driver leads should be twisted.
Further application support Latest information is available at http://www.semikron.com. For design support please read the SEMIKRON Application Manual Power Modules available at http://www.semikron.com.
General Description The Board 4s SKYPERTM 32 is an evaluation board for the IGBT module SEMiX 4s (spring contact version). The (R) board can be customized allowing adaptation and optimization to the used SEMiX Module. The switching characteristic of the IGBT can be influenced through user settings, e.g. changing turn-on and turnoff speed by variation of RGon and RGoff. Furthermore, it is possible to adjust the monitoring level and blanking time for the DSCP (see Technical Explanations SKYPERTM 32).
Please note: This technical explanation is based on the Technical Explanations for SKYPERTM 32. Please read the Technical Explanations SKYPERTM 32 before using the Evaluation Board.
(R)
Board 4s SKYPERTM 32
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Board 4s SKYPERTM 32 - Technical Explanations
Dimensions
Dimensions in mm
53,26 O3
3
21,9
O
O 3,2 41,65 14 13
9 10
56,9
X20
O 3,2
1 2
3 65 O3 O3 9 10 X10 O 3,2 9 10 O 1,3 1 2 1 2 2,54 130,5 133,5 2 1
3
Component Placement Layout
Evaluation Board
O3
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O
3
68
Board 4s SKYPERTM 32 - Technical Explanations
PIN Array
Connector X20 (ODU FLAKAFIX 511.068.803.014) Product information of suitable female connectors and distributor contact information is available at e.g. http://www.harting.com (part number 09 18 514 6 813).
PIN X20:01 X20:02
Signal reserved IF_HB_BOT
Function
Specification
Switching signal input (BOTTOM switch)
Digital 15 V; 10 kOhm impedance; LOW = BOT switch off; HIGH = BOT switch on LOW = NO ERROR; open collector output; max. 30V / 15mA (external pull up resistor necessary) Digital 15 V; 10 kOhm impedance; LOW = TOP switch off; HIGH = TOP switch on
X20:03
IF_nERROR_OUT
ERROR output
X20:04 X20:05 X20:06 X20:07 X20:08 X20:09 X20:10 X20:11 X20:12 X20:13 X20:14
IF_HB_TOP reserved reserved reserved IF_PWR_15P IF_PWR_15P IF_PWR_GND IF_PWR_GND reserved reserved reserved
Switching signal input (TOP switch)
Drive power supply Drive power supply GND for power supply and GND for digital signals GND for power supply and GND for digital signals
Stabilised +15V 4% Stabilised +15V 4%
Please note: The feature PRIM_ERROR_IN of the driver core is not availble at the interface X20.
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Board 4s SKYPERTM 32 - Technical Explanations
Setting Dynamic Short Circuit Protection
RCE & CCE
Designation R160 C150 R260 C250
Pattern Name 1206 1206 1206 1206
Setting RCE Factory setting: not equipped CCE Factory setting: not equipped RCE Factory setting: not equipped CCE Factory setting: not equipped TOP TOP BOT BOT
Collector Series Resistance
RVCE
Designation R150 R250
Pattern Name MiniMELF MiniMELF
Setting RVCE * Factory setting: not equipped RVCE * Factory setting: not equipped TOP BOT
* 1200V IGBT operation: 0 * 1700V IGBT operation: 1k / 0,4W
Adaptation Gate Resistors
RGon & RGoff
Designation R151, R152, R153, R154 (parallel connected) R155, R156, R157, R158 (parallel connected) R251, R252, R253, R254 (parallel connected) R255, R256, R257, R258 (parallel connected)
Pattern Name MiniMELF MiniMELF MiniMELF MiniMELF
Setting RGon Factory setting: not equipped RGoff Factory setting: not equipped RGon Factory setting: not equipped RGoff Factory setting: not equipped TOP TOP BOT BOT
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Board 4s SKYPERTM 32 - Technical Explanations
Boost Capacitors
Cboost15P & Cboost8N
Designation C151, C153 C152, C154 C251, C253 C252, C254
Pattern Name 1210 1210 1210 1210
Setting Cboost8N Factory setting: 4,7F/16V * Cboost15P Factory setting: 2,2F/25V * Cboost8N Factory setting: 4,7F/16V * Cboost15P Factory setting: 2,2F/25V * TOP TOP BOT BOT
* output charge pulse: 6,3C
Temperature Signal The temperature sensor inside the SEMiX module is directly connected to contacting points T1 and T2. For (R) details to the temperature sensor, see Modules Explanations SEMiX .
Safety Warnings: The contacting points T1 and T2 are not electrical isolated. Due to high voltage that may be present at the contacting points T1 and T2, some care must be taken in order to avoid accident. There is no cover or potential isolation that protect the high voltage sections / wires from accidental human contact.
(R)
Mounting Notes The electrical connections between evaluation board and SEMiX are realised via spring contacts integrated in (R) SEMiX power modules and via landing pads on the bottom side of the evaluation board.
Evaluation Board & Driver Core Mounting 1. Soldering of components (e.g. RGon, RGoff, etc.) on adapter board. 2. Evaluation Board has to be fixed to the SEMiX(R) module (see "Mounting Instruction and Application Notes for SEMiX(R) IGBT modules" on SEMiX(R) product overview page at http://www.semikron.com). 3. Insert driver core into the box connector on evaluation board.
(R)
SKYPERTM 32
The connection between driver core and evaluation board should be mechanical reinforced by using support posts. The posts have to be spaced between driver core and evaluation board.
Support post
Product information of suitable support posts and distributor contact information is available at e.g. http://www.richcoinc.com (part number MSPM-8-01).
Evaluation Board
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Board 4s SKYPERTM 32 - Technical Explanations
Schematics
Schematic Evaluation Board
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Board 4s SKYPERTM 32 - Technical Explanations
Layouts
Primary & Secondary Layer
Parts List
Parts List Evaluation Board
Count 4 4 4 1 1 3 2 1 3 1 Ref. Designator C151, C153, C251, C253 C152, C154, C252, C254 C20, C21, C22, C23 C27 R10 R11, R161, R261 V150, V250 V20 X10, X100, X200 X20 Value 4,7F 2,2F 1nF 220uF/35V 0,00Ohm 10,0KOhm BY203/20S SMBJ15A RM2,54 10p. 14p. DO215AA (SMD) SMD SMD Pattern Name 1210 (SMD) 1210 (SMD) 0805 (SMD) SMD MiniMelf (SMD) MiniMelf (SMD) 1% High Voltage Diode Suppressor Diode Box Connector Connector Description Capacitor X7R Capacitor X7R Capacitor X7R Longlife-Elko
TP: Test Point Box Connector: SUYIN 254100FA010G200ZU
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(c) by SEMIKRON


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